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Boulevard+ Utility Hitch Install Instructions
boulevard+ utility hitch
Installation Instructions
Parts List
(1) Hitch Receiver
(1) Hitch Tongue
(1) Hitch Pin w/ Clip
(1) Rear Bracket (Small)
(1) Front Bracket (Large)
(4) M8x25mm Bolt
(2) M8x40mm Bolt
(12) Flat Washer
(6) M8 Lock Nut
(2) 1/8” Washer
Missing
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Step-by-Step Instructions
Disclaimer: THIS IS A UTILITY HITCH, USE AT YOUR DISCRETION. Boulevard Carts does not recommend towing more weight than the cart is rated for or overloading tongue weight (payload).
Step 1
The Breakdown
- Remove (4) rear grab bar bolts (Fig.001)
- Remove both rear fender flares – if equipped (Fig.002)
- Remove (5) bolts holding rear platform cover on (Fig.003)
- Remove (2) bolts holding rear platform frame to rear arm supports (Fig.003)
- Remove (4) bolts holding rear platform frame to chassis (Fig.004)
- Remove rear platform frame from cart (Fig.005)
Step 2
The Modification
- Center template on backside of rear platform frame (Fig.001)
- Drill two 3/8 holes through template (Fig.001)
Step 3
The Reassembly
- Reinstall rear platform frame to chassis, leave bolts finger tight (Fig.001)
- Reinstall platform cover to frame, tighten all bolts (5) (Fig.002)
- Sub-assemble hitch and bracket assembly (as shown) using (4) M8x25mm bolts, (4) M8 lock nuts (8) flat washers. Leave all bolts finger tight. (Fig.003)
- Reinstall rear grab bar upper bolts only, using (2) 1/8” washers as spacers between grab bar and platform frame, leave loose. (Fig.004)
- Slide hitch assembly into place between grab bar and platform frame, insert saved lower bolts into holes, leave finger tight. (Fig.005)
- Using supplied (2) M8x40mm bolts, (2) lock nuts, and (4) flat washers; install the larger bracket onto the rear platform frame and tighten. (Fig.006)
Step 4
The QC
(Fig.001)
- Tighten grab bar bolts (4)
- Tighten hitch assembly to adapter brackets (4) bolts
- Tighten platform frame to chassis (4) bolts
- Tighten platform frame to rear armrest supports (2) bolts
- Reinstall fender flares (if equipped) – DO NOT OVER TIGHTEN
Step 5
SHOW US YOUR HARD WORK
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